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- Monitoring
- The rule of thumb for setting the water pressure is the same when using the pack box, whether flushing. Mud pump shut-off pressure plus 10% or plus 20 psi, whichever is greater. However, the flow rate is set differently.
- There is a science behind the design of a >slurry pump, based primarily on the processes and tasks it will perform. This is why it is important to use the right slurry pump for your specific needs. In a field that encompasses so many specialities, long-lasting, efficient and reliable quality equipment is essential.
- Slurry Pump
- For certain types of slurry pumping conditions, positive displacement pumps may be a more suitable option than centrifugal pumps.
- Slurry Pump Impeller Size
- Conveying medium
- >Slurry Pump
- Corrosiveness of the liquid or slurry mixture: More corrosive slurries will wear pump components faster and may dictate the choice of pump manufacturing materials.
- The concept of the , slurry pump, and mud pump is very close, many people are not quite clear. Although slurry pumps and mud pumps are impurities pump, if you fully understand the two pumps, you can differentiate them very clearly from the application and transmission medium characteristics. What is the difference between the slurry pump and mud pump? Four aspects to distinguish the slurry and mud pumps.
- In dry installation, the hydraulic end and drive unit are located outside the oil sump. When using a submersible slurry pump for dry installation, the slurry pump must always have a cooling system installed. Consider the design of the water tank in order to deliver slurry to the pump. Agitators and side-mounted agitators cannot be used for this type of installation.
- Consider the impeller. Slurry pumps must have thicker vanes than water pumps to prevent wear. Due to the increased thickness, there will be fewer vanes, otherwise the passages will be too narrow and will affect the performance of the pump. The impeller should have a large enough passage so that the largest solid particles can pass through without clogging.
- If the exact in-pump viscosity of the product is unknown, CSI can help
- The design of the slurry pump is critical to ensure that the abrasive and often corrosive aspects of the slurry do not damage the impeller. In addition, slurries and sludges may contain large amounts of unforeseen solids, which will inevitably clog many types of pumps. Since most centrifugal pump impellers have very tight tolerances on the worm gear, the abrasive (and sometimes corrosive) nature of the slurry will quickly wear down the worm gear and destroy the tolerances. In turn, this causes the pump to lose suction. This can lead to extensive downtime of the slurry pump, as well as expensive maintenance and spare parts.
- Dredge Pump Features
- Determine the operating parameters of the pump.
- In this article, we will present practical guidelines and rules for slurry centrifugal pumps. We will also discuss key operating characteristics, material selection and other considerations.
- - Portable and low maintenance - There are no long or exposed mechanical shafts between the motor and worm gear, which makes the submersible pump more portable. In addition, because there are no long or exposed mechanical connections between the motor and worm gear, less maintenance is required and operating costs are significantly lower.
- The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
- Slurry pump considerations
- What is the best seal arrangement for the application?
- Consideration should be given to installing mixers on guide rods in the catch basin/tank to keep solids in suspension and avoid settling in the catch basin/tank. When investing in a slurry pump, you want to pump slurry that includes solids, not just dirty water. Therefore, it is important to make sure that the pump is doing this; by using an agitator, the pump is fed with solids and pumping the slurry.
- Is the discharge configuration suitable for abrasive slurries?
- In a subsea installation, the slurry pump runs directly in the slurry and does not require a support structure, which means it is flexible and easy to install. If possible, the catch basin should be equipped with sloping walls to allow sediment to slide down into the area directly below the pump inlet. Agitators should be used when the liquid contains large amounts of solids and has a high particle density. Freestanding or side-mounted (submersible) mixers are an excellent choice for resuspended solids, especially if the catch basin is large or does not have sloping walls.
- A >dredge pump is a horizontal centrifugal pump that is the heart of a dredger. It is designed to handle suspended abrasive granular materials and solids of limited size. Without a dredge pump, a stranded dredger would not be able to deliver mud.
- Ideal for slurry pumps - Only rubber lined pumps combine strength and corrosion resistance to create a quality slurry pump.
- of a thick consistency, and.
- Some models can generate discharge pressures up to 260 ft. (80 m).
- WY type pump casing is made of abrasion resistant metal, impeller material can be abrasion resistant metal or rubber. The submerged parts of WYJ are all lined with rubber, for transfer corrosive slurry.
- Discharge ports can be placed at 45 degree intervals and oriented in up to 8 different positions depending on your needs.
- There are several types of slurry pumps, the most common being: centrifugal and volumetric pumps.
- As the slurry is collected at the bottom of the tower, more rubber lined pumps are required to transfer the slurry to storage tanks, tailings ponds, waste treatment facilities or filter presses. Depending on the type of FGD process, other pump models are available for slurry discharge, pre-scrubber recovery and catch basin applications.
- If you have experience pumping slurries, you know it's not an easy task. Slurries are heavy and difficult to pump. They cause excessive wear on pumps and their components and are known to clog suction and discharge lines if not moving fast enough. Most importantly, it’s a challenge to make slurry pumps last for a reasonable amount of time. But, there are a few things you can do to extend the life of your slurry pump and make pumping slurry less of a challenge.
- It is also important to consider the chemical compatibility of the slurry with any elastomers in the pump. Once the nature of the slurry and the components of the different types of pumps have been addressed, you can select potential candidate slurry pumps for the application.
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- - Easy installation - Submersible pumps are relatively easy to install since the motor and worm gear are a single unit.
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry?xa0With this in mind, our team of experts have provided a useful guide to pumping slurry.
- What is Heavy Duty Slurry Pump?
- - Hydraulic efficiency is as important as the material, as efficiency is related to wear. The swept-back design of the impeller blades minimises the separation of solids from the carrying fluid, resulting in a more uniform flow. This results in a slower wear rate.
- If pump size and type are not defined, it is worth considering the following factors when selecting a dredge pump and dredge pump: type and thickness of material to be pumped, whether diesel or electric power is required, HP (kw) of engine required, pump performance data, durability, ease of maintenance and average life expectancy under normal operating conditions. life, all important attributes in the selection process. Equally important is matching the proper pipe size and composition to maintain proper material flow without clogging the pipe and to maintain the pumping output needed to get the job done.
- A variety of factors must be considered to ensure a satisfactory service. Here are tips for choosing the right , pump, .xa0, In applications ranging from processing to wastewater treatment, plants often have to handle slurries. Handling this mixture of liquids and solids can be challenging and difficult. Some of the key factors in slurry pumping are the size and nature of the solids in the liquid and the type of wear they cause. Another is the corrosiveness of the liquid or mixture.
- The FGD process begins when the limestone feed (rock) is reduced in size by crushing it in a ball mill and then mixed with water in a slurry supply tank. The slurry (approx. 90% water) is then pumped into the absorption tank. As the consistency of the limestone slurry tends to change, suction conditions can occur which can lead to cavitation and pump failure.
- Consider the pump components
- Slurry Pump
- For pumping abrasive slurries, these types of pumps can also be made from specialised high-wear alloys. Hardened stainless steel is also a common choice for abrasive slurries.
- Flushing is defined as a fluid which is introduced into the seal cavity on the process fluid side, close to the seal face, and is normally used to cool and lubricate the seal face.
- High head (i.e. the height to which the pump can move the liquid)
- Consider the impeller. Slurry pumps must have thicker vanes than water pumps to prevent wear. Due to the increased thickness, there will be fewer vanes, otherwise the passages will be too narrow and will affect the performance of the pump. The impeller should have a large enough passage so that the largest solid particles can pass through without clogging.
- How to choose a slurry pump?
- Make sure you follow the basic rules of pump piping.