Replacing the sump gasket

Despite being a great substitute for more expensive high temperature resistant materials, polyacrylate has a problem of poor water compatibility and cold flexibility.

What materials are available?

Many – too numerous to list, covering a vast range of designs, sizes, and materials suitable for a never-ending range of applications. Some designs conform to International Standards such as BS1399 and DIN 3760 for metric sizes and seal types, but the majority have been manufactured to suit particular applications – hence the enormous selection available. This blog is intended to assist in this selection and will consider seal type, materials, and sizes.

Rubber valve cover gaskets offer several advantages, including flexibility, resilience, and resistance to heat and oil. These gaskets are designed to withstand the demanding conditions of automotive operation, providing reliable sealing solutions that contribute to the overall performance and safety of the vehicle. The use of high-quality rubber valve cover gaskets ensures effective sealing and protection of the engine components, contributing to the longevity and efficiency of the engine.

Prepping for Oil Seal Installation

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Figure 5: JTEKT seal numbering system



Table 6: Codes and numbers used in seal numbers

Indeed, when installing this oil seal, the oil sump must be installed using silicone seal. Removal of the old seal and oil sump is necessary, otherwise the oil seal cannot be fitted properly either. If these steps are not followed, leakage is inevitable.

Before fitting the oil seal, it is essential to check that the oil seal, shaft and bore are clean and undamaged. The surfaces the oil seal will come into contact with must be free of sharp points or burrs. The sealing lip is fragile, so even minimal damage can cause a leak. It is also important that the shaft and bore are correctly finished.

Some aspects to consider when selecting this component are:

The seal shown in Fig. 14.2 is a relatively simple design; most automotive seals are more complex. Dust lips are often used to keep outside contaminants away from the oil lip seals; such seals thus have undercuts that make demolding more difficult. Fluoroelastomer compounds used for such undercut shapes must have reasonably high elongation at break at molding temperatures to avoid tearing the part during demolding. The metal insert is often U-shaped, and stock may be molded to form a thin layer over the outside of the insert. Since both compression and injection molding methods are used, suppliers of fluoroelastomers for shaft-seal applications often must provide different versions of the same polymer composition-medium to high viscosity for compression molding, and low to medium viscosity for injection molding. Different precompounds may be necessary to accommodate relatively long compression-molding times at low temperature and very short injection-molding times at high temperature.