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- A , slurry pump, is a special type of pump capable of handling slurry. Unlike water pumps, slurry pumps are prone to wear and tear and are more robust and durable.
- As new coal-fired power plants come on line to meet the growing demand for electricity in the US and around the world, there is an increasing need to clean plant emissions to meet clean air regulations. Special pumpsxa0help to operate these scrubbers efficiently and handle the abrasive slurries used in the flue gas desulphurisation (FGD) process.
- Again, to meet life cycle cost considerations, pumps should be equipped with large diameter impellers for lower operating speeds and longer wear life, as well as field replaceable rubber liners that can be bolted on for quick maintenance. In a typical coal-fired power plant, two to five pumps will be used in each spray tower.
- Rubber is lighter and softer than other wear lining materials. This aids installation because it is easier to lift and install quickly and efficiently. Positive results for the health and safety of workers in the field.
- As the slurry is collected at the bottom of the tower, more rubber lined pumps are required to transfer the slurry to storage tanks, tailings ponds, waste treatment facilities or filter presses. Depending on the type of FGD process, other pump models are available for slurry discharge, pre-scrubber recovery and catch basin applications.
- Especially when the dredging depth reaches 20m or more, the above situation will be more obvious. The use of underwater pumps can effectively improve the above situation. The lower the installation position of underwater pumps, the smaller the suction resistance and vacuum, which can obviously reduce the losses during the work and improve the working efficiency. The installation of underwater pump can effectively increase the dredging depth and improve the ability to transport sediment.
- The Company Adopts Advanced Computer Aided Engineering Software
- Longer maintenance intervals
- The same point of slurry pump and mud pump
- Slurry Pump
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.
- From an operational point of view the stuffing box is different as it requires some leakage to ensure lubrication and to prevent heat build up. The mechanical seal box should be leak free.
- WL Series Light-duty pumps are cantilevered, horizontal centrifugal slurry pumps. They are suitable for delivering low density slurries for metallurgical, mining, coal and building material departments. The shaft seal adopts both gland seal and centrifugal seal.
- Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel,
- Capacity: 5-30000m3/h, Head: 5-120m. The company can produce different materials including High Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel, Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- Magnetite mixing
- Desire for higher efficiency than centrifugal pumps
- Dredge Pump
- Dredge Pump
- Advantages of rubber
- Slurry pumps are mainly used in industrials of mining, metallurgy, dredge, power, coal and other solid slurry transport.
- The length of the piping. The longer the pipe, the more slurry-induced friction the pump needs to overcome.
- The Company Adopts Advanced Computer Aided Engineering Software
- reduce the discharge pressure of the pump to the lowest possible point, and.
- In dry installation, the hydraulic end and drive unit are located outside the oil sump. When using a submersible slurry pump for dry installation, the slurry pump must always have a cooling system installed. Consider the design of the water tank in order to deliver slurry to the pump. Agitators and side-mounted agitators cannot be used for this type of installation.
- The discharge branch can be positioned at intervals of 45 degrees by request and oriented to any eight positions to suit installations and applications. There are many drive modes for option, such as V-belt, flexible coupling, gearbox, hydraulic coupler variable frequency, silicon controlled speed, etc. Among them, the flexible shaft coupling drive and V-belt feature of low cost and easy installation.
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- The terms 'flushing' and 'quench' often seem to be confused or misused when discussing seal support schemes for >slurry pumps. As the concepts of a mechanical seal cartridge and a filled seal cartridge are slightly different, I will discuss them separately and in turn.
- The frame plate for WAJ series pumps has interchangeable hard metal or pressure moulded elastomer liners. The impellers are made of pressure moulded elastomer liners.The shaft seals for WAJ series can be packing seal, centrifugal seal or mechanical seal.
- Step 2
- Especially when the dredging depth reaches 20m or more, the above situation will be more obvious. The use of underwater pumps can effectively improve the above situation. The lower the installation position of underwater pumps, the smaller the suction resistance and vacuum, which can obviously reduce the losses during the work and improve the working efficiency. The installation of underwater pump can effectively increase the dredging depth and improve the ability to transport sediment.
- - Smaller, more efficient tank - Because the motor is cooled by the surrounding liquid, the submersible slurry pump can be started up to 30 times per hour, resulting in a smaller, more efficient tank.
- There are three different >types of slurry pump impellers; open, closed, and semi-open. Each has its own strengths and weaknesses, depending on the application. Some are better for solids handling, others are better for high efficiency.
- >TL FGD Pump
- The slurry must be pumped from the absorber tank to the top of the spray tower where it is sprayed downwards as a fine mist to react with the upward moving flue gas. With pumping volumes typically in the range of 16,000 to 20,000 gallons of slurry per minute and heads of 65 to 110 feet, rubber lined slurry pumps are the optimal pumping solution.
- The dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
- Types of slurry pump installation.
- Pump selection for FGD
- On the other hand, if the slurry is not only abrasive but also has a low pH, then a duplex stainless steel construction is preferable. This material is best suited for slurry pumps to withstand harsh materials (such as acids) while still having a high Brinell hardness.
- Capacity: 5-30000m3/h, Head: 5-120m. The company can produce different materials including High Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel, Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- Some quench seals are planned to replace the tight fitting outlet restriction with a secondary seal and a top outlet that can be piped to capture the used quench fluid and drain it from the rotating assembly. However the principle is the same, we try to cool the seal rather than flush it in any way.
- How to Succeed in Slurry Pumping?
- Damage to slurry pumps can range from burst seals to bearings and component housings wearing out where they join, to impellers corroding due to cavitation or severe wear and so on. However, there are solutions to these problems.
- Choosing the right pump for your slurry is critical to getting the most out of it. Basic pump components such as impeller size and design, materials of construction and discharge configuration must be considered to ensure that the pump can withstand the wear caused by abrasive slurries. Compared to low-viscosity liquid pumps, target=_blank title=Slurry Pump>slurry pumps are typically larger and often require more horsepower to operate because they are less efficient. Bearings and shafts must also be more robust and durable.
- - Installation flexibility - The submersible slurry pump is available in a variety of mounting models, including portable and semi-permanent (also easy to move as it can be freely suspended from a chain or similar device without having to be bolted to the ground/floor, etc.).
- WA series target=_blank title=Heavy-Duty Slurry Pump>heavy-duty slurry pump is cantilevered, horizontal, natural rubber or hard metal lined centrifugal slurry pumps. They are designed for handling abrasive, high density slurries in the metallurgical, mining, coal, power, building material and other industry department.
- - Smaller, more efficient tank - Because the motor is cooled by the surrounding liquid, the submersible slurry pump can be started up to 30 times per hour, resulting in a smaller, more efficient tank.
- With the development of the dredging market, the requirements for dredging equipment are getting higher and higher, and the suction resistance and vacuum of dredging pumps are getting higher and higher, which has a great impact on the efficiency of dredging pumps and the chance of cavitation is getting higher and higher. The number of >dredging pumps is also increasing.
- When flushing is required, the >slurry pump supplier recommends the API Option 32 sealed pipe arrangement as it is more suitable for services containing solids or contaminants that could damage the seal faces if recirculated in the flushing medium.
- The Difference Between Flushing And Quenching in Slurry Pump Seals