2. Eliminate caked zinc residue on zinc liquid surface

The first is the cost of raw materials galvanized sheet and galvanized wire, some specifications and waste calculation and so on. Then there is the cost of mechanical processing process and manual processing process. Finally, there is the cost of packing and shipping. In recent years, due to the rapid development of thorn rope manufacturers, so the profit margin of blade thorn rope is not particularly broad.

The different spacing of the thorn rope is mainly in order to save costs to consider, because if they are too close, then obviously a little waste of resources, but the installation is too sparse will not work. Usually the bottom spacing is about 10cm, and the top is up to 20cm, this is because the higher the place is more difficult to climb over, usually more than one meter without the help of tools it is difficult for ordinary people to climb over, and the bottom because of the relatively tight can prevent personnel from drilling in the past.

With a large pickpocket used for steel wire, into the zinc liquid before the surface of the zinc ash stirring; Use a small outlet for galvanized steel wire; Zinc pot steel wire outlet in 30 minutes, with pickpockets back and forth, until the large, floating zinc residue into brown, real zinc ash, zinc ash surface. The extracted zinc ash should be brown yellow real zinc ash, zinc surface, effectively reduce zinc consumption. This is one of the biggest steps to bring zinc consumption down, and it’s a real problem, one that hasn’t been solved for years.

In order to make the zinc content of steel wire stable in the future, and maintain its uniformity, as far as possible to reduce the zinc content, and effectively reduce zinc consumption to the actual work, the following measures are proposed by the wire factory:

1. Adjust electroplating process parameters

The large roll of galvanized wire is like the literal meaning, is wrapped in a layer of zinc on the surface of low carbon steel wire material, beautify the appearance at the same time, but also improve the corrosion resistance of galvanized wire. Zinc dissolves easily in acids and also in bases, so it is called a bi-soluble metal. Zinc changes little in dry air. In moist air, a dense basic zinc carbonate film forms on the surface of zinc.

In fact, iron wire has been widely used in our daily life, and it has very good performance. Iron wire production developed earlier because of its simple technology and wide application. Plastic spraying refers to the plastic powder, sprayed on the product of a surface treatment method. Plastic spraying is often referred to as electrostatic powder spraying, the use of electrostatic generator to make plastic powder charged, adsorbed on the surface of the iron plate, and then after 180 ~ 220℃ baking, so that the powder melt and adhere to the metal surface, plastic spraying products are used for indoor use of the box, paint film showing flat or matte effect.

Hot dip galvanizing is to make the molten metal react with the iron matrix to produce an alloy layer, so that the matrix and the coating are combined. Hot dip galvanizing is to first pickling the iron and steel parts. In order to remove the iron oxide on the surface of the iron and steel parts, after pickling, it is cleaned in the tank of ammonium chloride or zinc chloride aqueous solution or mixed aqueous solution of ammonium chloride and zinc chloride, and then sent into the hot dip plating tank. Hot dip galvanizing has the advantages of uniform coating, strong adhesion and long service life.