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- A slurry is any mixture of a fluid (such as water) and a powdery solid. Slurries are used as a convenient way to handle bulk solids in the mining, steel processing, foundry, power generation and, more recently, frac sand mining industries. Slurries typically behave like viscous viscous fluids, flowing under gravity, but can also be pumped as needed.
- Working principle
- Pumping slurry can present some challenges and problems, but with proper engineering and equipment selection, you can experience years of trouble-free operation. It's important to work with a qualified engineer when selecting a slurry pump, because slurry can wreak havoc on a pump if not selected properly.
- As this limestone slurry needs to be moved efficiently through a complex industrial process, the selection of the right pumps and valves (taking into account their whole life cycle costs and maintenance) is crucial.
- Then, reduce the pump discharge pressure to the lowest possible point to further reduce wear. And follow proper piping layout and design principles to ensure consistent and uniform delivery of slurry to the pump.
- The FGD process begins when the limestone feed (rock) is reduced in size by crushing it in a ball mill and then mixed with water in a slurry supply tank. The slurry (approx. 90% water) is then pumped into the absorption tank. As the consistency of the limestone slurry tends to change, suction conditions can occur which can lead to cavitation and pump failure.
- A typical pump solution for this application is to install a hard metal >slurry pump to withstand these types of conditions. Hard metal pumps need to be able to withstand the most severe abrasive slurry service and they also need to be designed to be extremely easy to maintain and safe.
- We know that the right rubber and ceramic liners work very well. They also last longer and can withstand more demanding use. They can also be replaced, thereby extending the life of the pump while reducing operating costs. You can also customise your pump with a variety of ceramic parts, including bushings, pump housings, impellers, wet ends and even seals.
- Dredge Pump
- Horizontal pumps are the most commonly used type of slurry pump and therefore have the advantage of being easy to install or maintain, a wide range of flow parameters to choose from and a wide range of design materials to choose from. One of the advantages of vertical pumps, however, is the relatively small amount of floor space required for installation.
- Determine the nature of the material to be pumped
- Consider the following.
- >Dredge Pump
- The selection of a dredge or >slurry pump can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
- Includes a large number of solids or particles.
- Follow proper piping principles to ensure consistent and uniform delivery of mud to the pump.
- - Pumping the final product in a process
- A dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
- Aier Machinery has strong technical force and is specially engaged in the research of abrasion resistant materials of slurry pumps, sewage pumps and water pumps and the development of new products. The materials include high chrome white iron, duplex stainless steel, stainless steel, ductile iron, rubber, etc.
- Slurry Pump selection
- Slurry Pump
- The same point of slurry pump and mud pump
- Many types of pumps are used for pumping slurries.The centrifugal slurry pump uses the centrifugal force generated by a rotating impeller to impact kinetic energy to the slurry, similar to how a water-like liquid would move through a standard centrifugal pump.
- Customised pumps
- Especially when the dredging depth reaches 20m or more, the above situation will be more obvious. The use of underwater pumps can effectively improve the above situation. The lower the installation position of underwater pumps, the smaller the suction resistance and vacuum, which can obviously reduce the losses during the work and improve the working efficiency. The installation of underwater pump can effectively increase the dredging depth and improve the ability to transport sediment.
- >Slurry pumps are typically larger than standard pumps, with more horsepower and stronger bearings and shafts. The most common type of slurry pump is the centrifugal pump. These pumps use a rotating impeller to move the slurry, similar to the way aqueous liquids move through a standard centrifugal pump.
- What are the materials used to construct the pump?
- reduce the discharge pressure of the pump to the lowest possible point, and.
- The company uses advanced computer assistant engineering software to design products and technology, which makes our
- Rubber lined pumps offer many advantages
- What style of pump is suitable?
- - Hydraulic efficiency is as important as the material, as efficiency is related to wear. The swept-back design of the impeller blades minimises the separation of solids from the carrying fluid, resulting in a more uniform flow. This results in a slower wear rate.
- target=_blank title=Rubber Liner Pumps>Rubber liner pumps have been used for nearly a century to protect plants and equipment from wear and retain their place as the wear material of choice for pumping and separating fine-grained slurries.
- Slurry Pump
- The construction aggregate industry conveys all forms of slurry, from fine sand to coarse aggregates.
- Slurry Pump
- Critical to the engineering of the pump are heavy duty bearing frames and shafts, extra thick wall sections and easily replaceable wear parts. Total life cycle cost considerations are critical when specifying pumps for severe operating conditions, such as FGD service. High chrome pumps are ideal due to the corrosive pH of the slurry.
- Determine the perfect combination of slow pumping (to reduce wear) and fast pumping to prevent solids from settling and clogging.
- The dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
- As the slurry is collected at the bottom of the tower, more rubber lined pumps are required to transfer the slurry to storage tanks, tailings ponds, waste treatment facilities or filter presses. Depending on the type of FGD process, other pump models are available for slurry discharge, pre-scrubber recovery and catch basin applications.
- Positive displacement slurry pumps with limited capacity to deliver high head are used to pump slurry through pipes with very high solids concentrations.
- What are the materials used to construct the pump?
- What is a dredging pump?
- Applications
- Slurry Pump
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- Submersible Slurry Pump
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.
- factors-to-consider-when-choosing-a-slurry-pump
- Our firm has strong technical force and is specially engaged in the research of abrasion resistant materials of slurry pumps, sewage pumps and water pumps and the development of new products. The materials include high chrome white iron, duplex stainless steel, stainless steel, ductile iron, rubber, etc.