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- As wear is a function of speed, slurry pumps should be operated at the lowest possible speed; units typically run at 1,200 rpm or less. Often, direct coupling between the pump and a low-speed motor or other drive makes the most sense. On the other hand, many other applications favour gearboxes to meet the required speed and operating point. In services where variable flow rates are required, variable frequency drives are used to provide the necessary continuous speed variation.
- Metal and/or rubber pump bushings are used to combat the erosion of solid particles found in the slurry. Metal slurry pump housings are usually made of carbide to resist erosion caused by increased pressure and circulation. Sometimes wear-resistant steel is used on the pump casing so that the pump can be welded if repairs are needed.
- - Lower operating costs - Typically, submersible slurry pumps require much lower operating costs than dry mounted pumps due to higher efficiency.
- Choosing the right slurry pump
- Selecting And Operating A Slurry Pump
- All products are mainly supplied to environmental protection, wastewater treatment, urban water supply and drainage, mine, metallurgy, coal, petrochemical, building material, thermal power FGD, river dredging, tailing disposal and other fields.
- How does a dredge pump work?
- What we mean by slurry is basically a liquid containing solid particles. When you want to pump this slurry, there are different requirements than when pumping only dirty water. A waste water pump cannot handle the solid particles of a slurry. This is where slurry pumps come in handy. , Slurry pumps, are heavy duty and robust versions of centrifugal pumps, capable of handling tough and abrasive tasks.
- What is a slurry?
- The size and nature of the solids in the liquid: The size and nature will affect the amount of physical wear on the pump and its components, and whether the solids will pass through the pump without being damaged.
- There are many factors that should be considered when investing in a slurry pump. For example, it is important to consider the type of slurry, as the solids content of slurries can vary from 1% to 70%. It is also important to consider the level of wear and corrosion of the material being pumped; coal and some ores can corrode parts and damage your equipment fairly quickly, often beyond repair. This wear and tear can add significantly to operating costs, and you may eventually need to purchase new equipment to continue working.
- Definition of dredge and slurry pumps
- Repairable - target=_blank title=Rubber Lined Slurry Pumps>Rubber lined slurry pumps can be repaired by simply replacing the bushing.
- Corrosiveness of the slurry
- Selecting the right pump for slurries is critical to get the most bang for your buck. Basic pump components, such as the impeller size and design, material of construction, and discharge configurations must be considered to ensure the pump will hold up against the wear caused by an abrasive slurry. Slurry pumps are generally larger in size when compared to low-viscosity liquid pumps and usually require more horsepower to operate because they're less efficient. Bearings and shafts must be more rugged and rigid as well.
- The basic mechanical seal flushing programme is very simple. It requires that a clear/clean fluid (usually water) is introduced into the space between the actual seal and the impeller side outlet restriction. The flushing fluid is introduced at a pressure higher than the pumping pressure, thus ensuring positive outflow/flushing of the mechanical seal and a clean operating environment.
- Capacity: 5-30000m3/h, Head: 5-120m. The company can produce different materials including High Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel, Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- A slurry is any mixture of a fluid (such as water) and a powdery solid. Slurries are used as a convenient way to handle bulk solids in the mining, steel processing, foundry, power generation and, more recently, frac sand mining industries. Slurries typically behave like viscous viscous fluids, flowing under gravity, but can also be pumped as needed.
- Mechanical Seals
- Materials of Construction
- Consider the pump components
- - Lower operating costs - Typically, submersible slurry pumps require much lower operating costs than dry mounted pumps due to higher efficiency.
- If you want to get more information about the slurry pumps for sale, welcome to target=_blank title=Contact Us>contact us.
- These mud pumps can pump not only sand, but also more mud. They are very effective in pumping all forms of mud, gravel, concrete, slurry, slush, etc.
- Many types of pumps are used for pumping slurries.The centrifugal slurry pump uses the centrifugal force generated by a rotating impeller to impact kinetic energy to the slurry, similar to how a water-like liquid would move through a standard centrifugal pump.
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.
- Make sure you follow the basic rules of pump piping.
- From an operational point of view the stuffing box is different as it requires some leakage to ensure lubrication and to prevent heat build up. The mechanical seal box should be leak free.
- It is also important to consider the chemical compatibility of the slurry with any elastomers in the pump. Once the nature of the slurry and the components of the different types of pumps have been addressed, you can select potential candidate slurry pumps for the application.
- As wear is a function of speed, slurry pumps should be operated at the lowest possible speed; units typically run at 1,200 rpm or less. Often, direct coupling between the pump and a low-speed motor or other drive makes the most sense. On the other hand, many other applications favour gearboxes to meet the required speed and operating point. In services where variable flow rates are required, variable frequency drives are used to provide the necessary continuous speed variation.
- As described below, there are several >types of pumps that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- Slurry Pump Impeller Size
- Another important target=_blank title=Part of the Slurry Pump>part of the slurry pump is its casing, which bears all the pressure. The slurry pump casing should have a large clearance between the impeller and the diversion angle to reduce wear and prevent large solid particles from getting stuck. Due to the extra space, there is more recirculation in the slurry pump casing under various operating conditions. Again, this accelerates wear compared to typical pumps.
- 1. The two types of pumps are all centrifugal pumps in the working principle. They are machines that increase the energy of solid and liquid mixtures by means of centrifugal force (the rotation of the impeller of the pump). A device that converts electrical energy into kinetic and potential energy of a medium.
- Again, to meet life cycle cost considerations, pumps should be equipped with large diameter impellers for lower operating speeds and longer wear life, as well as field replaceable rubber liners that can be bolted on for quick maintenance. In a typical coal-fired power plant, two to five pumps will be used in each spray tower.
- Selecting a dredge pump
- Underwater installation
- Aier Machinery has strong technical force and is specially engaged in the research of abrasion resistant materials of slurry pumps, sewage pumps and water pumps and the development of new products. The materials include high chrome white iron, duplex stainless steel, stainless steel, ductile iron, rubber, etc.
- - Reduced space requirements - Since submersible slurry pumps operate directly in the slurry, they do not require any additional support structures.
- The discharge branch can be positioned at intervals of 45 degrees by request and oriented to any eight positions to suit installations and applications. There are many drive modes for option, such as V-belt, flexible coupling, gearbox, hydraulic coupler variable frequency, silicon controlled speed, etc. Among them, the flexible shaft coupling drive and V-belt feature of low cost and easy installation.
- Using rubber as a wear lining material means
- Safety
- The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
- Capacity: 5-30000m3/h, Head: 5-120m. The company can produce different materials including High
- The concept of the , slurry pump, and mud pump is very close, many people are not quite clear. Although slurry pumps and mud pumps are impurities pump, if you fully understand the two pumps, you can differentiate them very clearly from the application and transmission medium characteristics. What is the difference between the slurry pump and mud pump? Four aspects to distinguish the slurry and mud pumps.
- If pump size and type are not defined, it is worth considering the following factors when selecting a dredge pump and dredge pump: type and thickness of material to be pumped, whether diesel or electric power is required, HP (kw) of engine required, pump performance data, durability, ease of maintenance and average life expectancy under normal operating conditions. life, all important attributes in the selection process. Equally important is matching the proper pipe size and composition to maintain proper material flow without clogging the pipe and to maintain the pumping output needed to get the job done.
- A dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
- The Company Adopts Advanced Computer Aided Engineering Software
- AIER will always strive to be your common sense slurry pump and parts supplier in a complex world!
- Determine the nature of the material to be pumped