Galvanized wire coating rough, passivation film is not bright, bath temperature is too high. If the cathode current density is too high, zinc content in the bath is too high or sodium hydroxide and DPE content is too low; Electroplating solution with solid particles or excessive foreign metal impurities, will lead to such problems. Solution: If the large roll galvanized wire to the above coating is rough, there may be solid particles in the plating solution. If the roughness of the part is severe, the current density may be too high.

Electric galvanized wire is dipped in the zinc solution of heating ablation, the production speed is fast, the coating is thick but not uniform, the market allows a low thickness of 45 microns, up to 300 microns or more. The color is dark, the zinc metal is consumed, and the matrix metal is formed into the entry layer, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can adhere to decades.

5, the concentration of plating aid can not be too high, which is a factor that can not be ignored to reduce zinc consumption. The concentration of plating aid should not be too high. The galvanized line must be added with ammonium chloride and zinc chloride according to the data of laboratory analysis, and the specific gravity of the composite solution should be controlled within the range of 50~80g/L. If ammonium chloride or zinc chloride is arbitrarily added without the results of laboratory analysis, it should be criticized and educated, and economic treatment should be given if necessary.

Zinc pot workers should be determined to do duty and responsibility. Do not leave the post without leave, always observe the change of hot plating wire galvanized layer, and according to the analysis results, master the asbestos block gap friction, how long it takes to press, replace the pressing face; Adjust the working face; Until all four faces of the asbestos block are used up, maintenance workers can continue to use the asbestos block after repair when necessary to reduce the consumption of asbestos block.

Steel wire and iron wire have many similarities, but carefully distinguish, will find that they are not only different in the material, but also in the product characteristics of the great difference. So when choosing, be sure to make a clear distinction between the two. Steel wire factory introduces steel wire carbon structural steel made above, generally not galvanized, used for machinery, spring. Black, very hard; Wire: made of mild steel (mild steel), galvanized, used for joining and binding. White and soft.

Iron wire rust is a headache, not only the product performance decline, affect the use effect and life, and rust to human body and the environment also has a certain harm. Galvanized iron wire compared with ordinary iron wire more than a galvanized process, galvanized iron wire can rust?

That said, it can always deform by pulling hard without changing its integrity, so cold drawing has usually reached a limit, which is not a problem, because without this property it increases hardness, which is the desired effect. Cold wire drawing encountered more rain, when the climate is wet, easy oxidation and rust. Therefore, in the storage process should pay attention to avoid rust.

If the coating roughness is not caused by the above reasons, it may be caused by impurities in the plating solution. Can take a small amount of electroplating solution, after filtration test, then take a small amount of electroplating solution, after zinc powder treatment test, check the problem is caused by solid particles or copper, lead and other foreign metal impurities. Test them one by one and it’s not hard to find the cause of the problem. Galvanized iron wire coating foaming, binding force is not good.

The price of galvanized iron wire is relatively low, but the corrosion resistance is excellent, so it is favored by many screen businesses. In the production process of galvanized iron wire, first of all, we should check the equipment to see if there are any problems, and then we should look at the galvanized process, whether there are factors that cause product discoloration. If these problems do not exist, or some of them occur on the same equipment, and some are normal, then we should consider the problem of raw materials at this time.